เกจวัดแรง is utilizing Samotics’ AI-driven SAM4 system across its submerged pump assets.
After SAM4 detected a growing fault in this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water team discovered that the claw connecting the pump to the discharge piping was hanging on with only one out of eight bolts.
Initially, the water and sewage services firm selected Samotics to provide steady insight into the health, performance and energy effectivity of its sewage pumps as a part of a pilot. But after early successes in this system, Northern Ireland Water now plans to roll out the SAM4 system to further sites to further discover all its capabilities across a wide range of pump varieties and processes.
Ensuring the well being of submerged pumps is vital to keep away from costly, disruptive repairs and forestall damaging air pollution occasions. But the distant locations of the property could make it exhausting to amass high-quality, high-frequency data. SAM4 analyses the present and voltage indicators of electric-driven motor methods utilizing a way known as electrical signature analysis (ESA). Sensors are put in within the motor management cupboard, somewhat than on the pump itself, enabling dependable, remote seize of asset well being data. The system permits Northern Ireland Water to detect over 90% of developing failures as a lot as 5 months in advance.
In the months following installation, Samotics detected growing faults in two pumps that could have resulted in the full failure of those assets. Through early intervention, Northern Ireland Water efficiently resolved issues and prevented estimated direct harm to the pumps of over £44,000. Northern Ireland Water additionally minimised the risk of potential pollution occasions and their vital environmental impact.
“We selected Samotics and its SAM4 technology as it’s simple to put in the hardware in our existing MCC panels, and because the SAM4 dashboard supplies us with a lot of useful data,” stated Paul Foley, M&E subject supervisor at Northern Ireland Water. “For example, SAM4 delivered to my consideration points with considered one of our submersible pumps situated in a busy office carpark. This insight helped me to plan crews, problem notifications and permits, in addition to organise a 25-ton crane, which allowed us to raise and inspect the pump at the most optimal time, minimising downtime and sustaining pump resilience.”
Samotics is also enabling Northern Ireland Water to trace pump efficiency and efficiency in help of its zero carbon strategy. Using SAM4’s real-time pump performance curve and power monitor, Northern Ireland Water can determine targeted interventions that improve vitality efficiency with a demonstrable return on investment. This consists of optimising operational processes to reflect performance requirements and replacing pumps with more efficient or applicable models to comprehend cost-savings.
“SAM4 allowed me to construct a CAPEX enterprise case utilizing actual pump knowledge,” mentioned Foley. “This helped us select more suitable, energy-efficient pumps at our downside website.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” stated Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the group can now give attention to utilising real-time, data-driven insights to anticipate faults, enhance performance and cut back carbon emissions of submerged pumps, enabling long-term reliability and effectivity of its important infrastructure.”
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