Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was greater than forty years old and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high pressure, high temperature steam to enhance fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this venture, the shopper needed to increase water temperatures from 90° C to 140° C. However, there were pressure gauge 10 bar that the present pump could not be capable of deliver this requirement. Nozzle masses had been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred provider of some 20 years, for help.
Mather & Platt is certainly one of several heritage pump manufacturers for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a number of seal failures over time that had broken the stuffing field and affected operational efficiency. There had additionally been no upkeep interventions for many years – however the pump had never actually failed.
digital pressure gauge , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to operate in such harsh circumstances and with no regular upkeep over such a protracted time period. More importantly, it gave us confidence that a thorough overhaul could obtain the desired enchancment in performance, saving the client the cost and misplaced production time that may be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor evaluation was undertaken to verify that the nozzle loads would face up to the desired temperature increase. As a outcome, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades guarantee it meets the newest specs.
Concludes ไดอะแฟรม : “We are really pleased with the finish result of the SAGD pump improve. It has not only achieved the desired production improve for the customer, but additionally supplied a more sustainable and cost-effective resolution than whole pump replacement. Using modern engineering and analysis, we have been in a position to give the present pump a brand new lease of life and ensure it’s going to continue to carry out nicely for a lot of extra years.”
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