SEEPEX is launching a world first at IFAT 2022 in Munich, where will probably be presenting the following generation of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading commerce honest for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market leadership in the subject of intelligent and revolutionary options.
The identical applies to the opposite trade honest shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the one certainly one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital services and products with ambition and fervour. The pump producer combines its digital solutions with the normal pump business to give its prospects more time for the essentials, scale back costs and simplify processes.
At the world truthful for environmental technologies on the finish of May, worldwide trade guests will expertise the premiere of a totally automated resolution with integrated Industry 4.zero options. The current premium mannequin range SCT AutoAdjust offers revolutionary improvements within the space of progressive cavity pumps. Wrenches and so on. are actually a thing of the past in relation to maintenance. One click from a distant location and the stator is back in top form. The range, which was developed on the basis of buyer necessities, makes upkeep work a lot simpler and subsequently helps to save time and prices. Retensioning ensures fixed pumping capability and high productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. Productivity is elevated and maintenance instances are lowered to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are also significantly lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as a lot as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that upkeep may be simply performed by one person. Suction or strain lines no longer have to be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the flow rate is reduced due to wear and tear. The latest improvement, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, without the need for any particular instruments. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the management room via analogue signal lines or digitally through various fieldbus techniques. Quick entry on web site on the pump may be achieved through a management panel or via Bluetooth using an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between smart pumps, providers and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits targeted evaluations and analyses that can be utilized for course of optimization. All collected information is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service present suggestions on put on and tear or indicate that spare components are due for reordering quickly. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the working and maintenance instructions based mostly on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic data to allow predictive upkeep forecasting and identification of abnormal conditions. By combining completely different sensor data, rules may be created to trigger alarms. For instance, a decreased circulate rate at increased pump speed in comparability with the pump’s particular person calibration curve would indicate pump put on. This means that if unintentional process modifications are displayed, measures could be taken at an early stage. เกวัดแรงดัน of all collected pump knowledge additionally allows SEEPEX to make more accurate life cycle predictions for each pump type based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system resolution that combines the advantages of two pump applied sciences to transport highly dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as much as 1000 meters to its destination utilizing pulses of compressed air within the pipes. For disposal companies, this alternative to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The innovative combination of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system solution comes in the type of a package deal unit, which accommodates the pump, the devoted control logic, as properly as the polymer and, if desired, the compressed air parts. This pump can additionally be connected to the Connected Services of SEEPEX as an expansion.
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