SEEPEX will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the subsequent technology of pumps. The trade leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading commerce honest for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once once more demonstrates its market leadership within the area of intelligent and innovative solutions.
The similar applies to the other trade fair presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the only considered one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently growing its digital services and products with ambition and keenness. The pump producer combines its digital options with the traditional pump enterprise to give its customers more time for the necessities, cut back prices and simplify processes.
At the world honest for environmental technologies at the end of May, worldwide trade visitors will experience the premiere of a totally automated answer with built-in Industry options. The current premium model range SCT AutoAdjust presents revolutionary improvements in the area of progressive cavity pumps. Wrenches etc. are actually a factor of the past in relation to upkeep. One click from a distant location and the stator is back in prime shape. The vary, which was developed on the idea of buyer necessities, makes maintenance work a lot simpler and due to this fact helps to keep away from wasting time and prices. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is elevated and maintenance occasions are lowered to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are also considerably reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that upkeep may be simply carried out by one person. Suction or strain traces now not need to be removed. With an built-in retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the circulate fee is lowered because of wear and tear. The newest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, with out the necessity for any special instruments. The new SCT AutoAdjust technology permits the stator to be retensioned either conveniently from the management room via analogue signal traces or digitally by way of numerous fieldbus techniques. Quick access on website at the pump could be achieved by way of a management panel or via Bluetooth using an app for Android and Apple tablets which might be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, companies and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be used for course of optimization. pressure gauge 2.5 นิ้ว collected knowledge is stored reliably and securely within the cloud. The real-time information from the monitoring service provide suggestions on wear and tear or point out that spare elements are due for reordering soon. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and upkeep instructions based mostly on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical data to enable predictive maintenance forecasting and identification of irregular conditions. By combining totally different sensor knowledge, rules may be created to set off alarms. For example, a decreased flow fee at elevated pump pace in comparison with the pump’s individual calibration curve would point out pump wear. This signifies that if unintentional process adjustments are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump data also permits SEEPEX to make extra correct life cycle predictions for each pump sort based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system resolution that mixes some nice advantages of two pump applied sciences to transport extremely dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs can be conveyed up to a thousand meters to its vacation spot using pulses of compressed air within the pipes. For disposal corporations, this various to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The revolutionary combination of progressive cavity pump, further polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system answer comes in the type of a package unit, which incorporates the pump, the dedicated management logic, as nicely as the polymer and, if desired, the compressed air components. This pump may additionally be related to the Connected Services of SEEPEX as an enlargement.